Vacuum Blood Collection Tube Production Turnkey Project
GMP-Compliant & Globally Certified
Fully compliant with EU GMP, US FDA, and WHO standards for smooth global approval.
Integrated Turnkey Capability
End-to-end solutions from design to delivery, ready for operation.
Reliable Performance & Stability
Durable systems ensuring stable output and reduced downtime.
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Introduction
IVEN Pharmatech is the pioneer supplier of turnkey plants that provides integrated engineering solution for worldwide pharmaceutical and medical factory such as vacuum blood collection tube, syringe, blood collection needle, IV solution, OSD etc., in compliance with EU GMP, US FDA cGMP, PICS, and WHO GMP.
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Detailed Description
IVEN’s vacuum blood collection tube turnkey plant include the clean room, auto-control and monitoring system, pharmaceutical water treatment system, cap and tube injection system, vacuum blood collection tube assembling line, packing system, air compressor, quality control system, central laboratory and etc. Focused on customers’ individual requirements, IVEN customizes engineering solutions meticulously for users on:
- Pre-engineering consulting service
- Production process selection
- Equipment model selection and customization
- Installation and commissioning
- Validation of the equipment and process
- Production technology transferring
- Hard and soft documentation
- Training for skilled workers and so on.
IVEN 4 Generations Production Line
Based on the deep research of the US BD vacutainer, we adopted the most advanced vacuum blood collection tube production technology, in the past 15 years we developed 5 generations of the vacuum blood collection tube assembling line and supply the most advanced technology for vacuum blood collection tube turnkey plant.
5th generation: S/S 304 Combination type vacuum blood collection tube assembling line
IVEN 4 Generations Production Line
1. Injection molding machine for tubes and caps:
To inject the vacuum blood collection tubes and caps, we use Germany brand injection machine, to work with the NO.1 injection mold in China, to give the best quality of finished tubes and caps.
2. Injection mold for tubes and caps:
The molds adopt Husky hot runner, save material and keep good quality of products.
3. Vacuum blood collection tube assembling line:
The blood collection tube production line includes tube loading, Chemical dosing, drying, stoppering & capping, vacuuming, tray loading, etc. Easy & safe operation with individual PLC & HMI control, only need 2-3 workers can run the whole line well.
4. Packing line:
After vacuum blood collection tube assembling, it will be packed by shrink package machine, then put the finished products in the shipping carton. This process can be done manually or automatically.
5. Clean room & HVAC:
It includes clean room wall panels, ceiling panels, windows, doors, flooring, lighting, air handling unit, HEPA filters, air ducts, alarming, auto control system etc. To keep the key IV solution production process protected under Class C + A environment.
6. Pharmaceutical water treatment:
It includes purified water treatment (2RO) and PW tank.
7. Air compressor system:
It is used to supply necessary compressed air vacuum blood collection tube turnkey plant.
8. Laboratory:
It includes all kinds of lab testing instruments, and lab furniture to test the vacuum blood collection tube samples and raw material.
Advantages
IVEN have a very professional technical and engineering team, our onsite training and after-sales support can give long term technical assurance for your vacuum blood collection tube turnkey plant:
IVEN Full range of documentation can help you get GMP & FDA certificate for your IV fluid plant easily (Including IQ / OQ / PQ / DQ / FAT / SAT etc both in English and Chinese version):
IVEN profession and experience can help you finish whole IV solution turnkey plant in the shortest time and avoid all kinds of potential risks:
What IVEN vacuum blood collection tube turnkey plant can benefit you?
1. One assembling line suits for 13*75mm, 13*100mm, 16*100mm tube
2. Remote control system for online trouble shooting
3. Auto connection between labeling and assembling line
4. Clean the empty tube by ionic air
5. Automatic ultrasonic washing for dosing nozzles.
6. Automatic tube loading & gel filling & tube Collection Machine
No need centrifuge with quality gel
Auto tube loading before gel filling
Auto tube unloading after gel filling
Utilization of gel rate reaches 99.9%
Gel mixing tanks with heating & insulation
7. CCD Detection with Auto Rejection
Detection Range:
Empty tube
Cap & Rubber stopper
Reagent
Label
IVEN oversea users for vacuum blood collection tube projects:
IVEN Key Customers
1. Dubai Vacuum Blood Collection Tube Project
2. Saudi Arabia Vacuum Blood Collection Tube Project
3. Turkey Vacuum Blood Collection Tube Project – 1 Line
4. Turkey Vacuum Blood Collection Tube Project – 2 Lines
Main Technical Parameters for Vacuum Blood Collection Tube Project
| No. | Parameter | Details |
|---|---|---|
| 1 | Applicable Tubes | ?13×75/100mm & ?16×100mm PET tube (or glass tubes) |
| 2 | Production Capacity | Coagulant: 15000-18000 Pcs/H Anticoagulant: 15000-18000 Pcs/H Sodium Citrate: 15000-20000 Pcs/H |
| 3 | Dosing Method & Accuracy | Coagulant: 5 nozzles, Ceramic syringe pump, ≤5% (Basic 20ul) Anticoagulant: 5 nozzles, USA FMI metering pump, ≤5% (Basic 20ul) Sodium Citrate: 5 nozzles, Ceramic syringe pump, ≤5% (Basic 100ul) |
| 4 | Drying Method | PTC heating way, equipped with high pressure fan |
| 5 | Cap Spec. | Upward Type |
| 6 | Applicable Form Tray | Interlace type and Rank type |
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